{"id":2493,"date":"2020-09-17T12:37:15","date_gmt":"2020-09-17T10:37:15","guid":{"rendered":"https:\/\/www.telemetrix.fr\/2020\/09\/17\/technique-of-weighing-silos-reversers-and-hoppers\/"},"modified":"2024-10-01T00:25:37","modified_gmt":"2024-09-30T22:25:37","slug":"technique-of-weighing-silos-reversers-and-hoppers","status":"publish","type":"post","link":"https:\/\/www.telemetrix.fr\/en\/2020\/09\/17\/technique-of-weighing-silos-reversers-and-hoppers\/","title":{"rendered":"Silos, tanks and hoppers weighing system"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;3.25&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.25&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.4.9&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p>The level measurement of a container whether liquid, solid or powder in a tank, silo, hopper is achieved by the addition of load cell.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/pesage_niveau_silo_tremie_b-300x219.jpg\" alt=\"\" class=\"wp-image-1968 alignnone size-medium\" width=\"300\" height=\"219\" loading=\"lazy\"><br \/> This technique makes it possible to obtain a high accuracy if you follow the rules which you find in this article.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/montage_capteur-300x80.jpg\" alt=\"\" class=\"wp-image-1956 alignnone size-medium\" width=\"311\" height=\"83\" loading=\"lazy\"><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_accordion _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_accordion_item title=&#8221;Choosing load cells &#8221; open=&#8221;on&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p>Different technologies of load cells exist depending on the constraints of use: bending sensor, single or double shear, compression, tension.<\/p>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Determination of load cells&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<\/p>\n<ul>\n<li>Compression, tension, shearing.<br \/> Number of load cells and support points.<br \/> Weighing range and load cell capacity.<br \/> Accuracy.<\/li>\n<li>Operating and functional mode:<br \/>  Easy assembly and maintenance.<br \/>  Transmission of the signal.<br \/>  Calibration<\/li>\n<li>Environmental conditions:<br \/>  Climate, Wind.<br \/>  Temperature.<br \/>  Influence of rigid bonds<br \/>  Vibration<\/li>\n<li>Risk control:<br \/>  Seismic risk.<br \/>  ATEX explosion risk.<\/li>\n<\/ul>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Number of load cells and support points&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]It is important to ensure that the silo\/hopper is based only on stable, horizontal support points. For the supports on the metal frame, this means having a maximum bending of 2\/1000. Ducts, sheaths and all intermediate parts must be equipped with elastic bellows. Nevertheless, we can agree to leave fixed parts depending on the level of accuracy sought. Be careful, position the bellows so that there are no products loading.<\/p>\n<p>The best accuracy (&lt; 0.5%) is obtained when the number of load cells is equal to the number of support points. In the case of a symmetrical tank containing liquid or very fluid product, it is only possible to partially equip the support points with load cells.<br \/>\nFor example: 4 support points 2 load cells, the accuracy then could not be better than 2% depending on the case.[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Bracket and mounting kit&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/Kit_de_montage_capeur_pesag.jpg\" alt=\"\" class=\"wp-image-2379 alignnone size-full\" style=\"display: block; margin-left: auto; margin-right: auto;\" width=\"192\" height=\"100\" loading=\"lazy\"><\/p>\n<p>Each load cell is equipped with a bracket that facilitates assembly and ensures the mechanical safety of the silo and load cell. The 300 and 400 series has jack screws for the safety of the set during installation or maintenance operations. Our brackets are calculated and tested to resist parasitic forces in the 3 planes (refer to the technical sheet of bracket).<\/p>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Accuracy&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<\/p>\n<p>Weighing accuracy is the measurement error for a load, do confuse with the display rung (multiple of 1, 2, 5). Accuracy depends on several factors:<\/p>\n<ul>\n<li>Load cell errors &lt; (0.01%).<\/li>\n<li>Calibration error (automatic calibration of the indicator 0.1% or with standard masses &lt; 0.01% ).<\/li>\n<li>Mechanical error (mechanical constraint of the ducts, bridge, cone supports &#8230;) of up to 1 t in practice.<\/li>\n<li>Combined load cell Error: E-N x Load cell.<\/li>\n<\/ul>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Display and signal transmission&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<\/p>\n<p>The LOCAL display allows signal processing and conditioning as close as possible to the source. In addition, the display is very practical for maintenance and diagnosis. <br \/>&#8211; Generally it is equipped with an analog output (4-20mA) or digital (ETHERNET, PROFINET, PROFIBUS, MODBUS&#8230;).<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/Indicateur_de_pesage_loadce.jpg\" alt=\"Weighing Indicator TMX100\" class=\"wp-image-2387 alignnone size-full\" width=\"267\" height=\"200\" loading=\"lazy\"><\/p>\n<p>[\/et_pb_accordion_item][\/et_pb_accordion][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_accordion _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_accordion_item title=&#8221;Bending sensor&#8221; open=&#8221;on&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/capteur_flexion_300.jpg\" alt=\"\" class=\"wp-image-2373 alignnone size-full\" style=\"float: right;\" width=\"50\" height=\"68\" loading=\"lazy\"><br \/> Bending or simple shearing<br \/> Weighing range 10 to 5,000 kg<br \/> Series 300<br \/> Easy implementation<br \/> Integrated security<br \/> Accuracy &lt; (0.05%)<br \/> &#8211; Limited in maximum capacity<br \/><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/utilcell_300_30903.jpg\" alt=\"\" class=\"wp-image-2381 alignnone size-full\" width=\"200\" height=\"135\" loading=\"lazy\"><\/p>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Double shear sensor&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/capteur_double_pesage_460.jpg\" alt=\"\" class=\"wp-image-2376 alignnone size-full\" style=\"float: right;\" width=\"70\" height=\"70\" loading=\"lazy\"><\/p>\n<p>Weighing range 5 to 100 t<br \/> Series 400<br \/> Easy implementation: effort is distributed and centered<br \/> Integrated security<br \/> Mechanical reliability (double supports)<br \/> &#8211; Accuracy ( &lt; 0.1% )<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/utilcell_460_46901_46902_46.jpg\" alt=\"\" class=\"wp-image-2382 alignnone size-full\" width=\"200\" height=\"134\" loading=\"lazy\"><\/p>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Compression sensor&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/capteur_compression_740.jpg\" alt=\"\" class=\"wp-image-2377 alignnone size-full\" style=\"float: right;\" width=\"70\" height=\"70\" loading=\"lazy\"><\/p>\n<p>Weighing range 15 to 500 t<br \/> Series 700<br \/> Used for heavy loads &gt; (100 t)<br \/> Load descents on selfcentering column, simplifying the design of the supports<br \/> &#8211; Very sensitive to misalignment of support<br \/> &#8211; No built-in sensor security.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/utilcell_740_CSP_MINEBEA_po.jpg\" alt=\"\" class=\"wp-image-2384 alignnone size-full\" width=\"296\" height=\"200\" loading=\"lazy\"><\/p>\n<p>[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Tension sensor&#8221; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; open=&#8221;off&#8221;]<img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/capteur_force_traction.jpg\" alt=\"\" class=\"wp-image-2378 alignnone size-full\" style=\"float: right;\" width=\"70\" height=\"70\" loading=\"lazy\"><\/p>\n<p>Weighing range 0.1 to 5 t<br \/>\nSeries 600<br \/>\nSelf-centering forces<br \/>\nGood accuracy (0.1%) &#8211; Complicated implementation &#8211; No built-in sensor security, provide security in case of a rupture <img decoding=\"async\" src=\"https:\/\/www.telemetrix.fr\/wp-content\/uploads\/2020\/08\/650_TE12.jpg\" alt=\"\" class=\"wp-image-2383 alignnone size-full\" width=\"163\" height=\"200\" loading=\"lazy\"><\/p>\n<p>&nbsp;[\/et_pb_accordion_item][\/et_pb_accordion][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.4.9&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_toggle title=&#8221;Documents pdf&#8221; open_toggle_text_color=&#8221;#5d717c&#8221; open_toggle_background_color=&#8221;#ffffff&#8221; closed_toggle_text_color=&#8221;#308dc8&#8243; closed_toggle_background_color=&#8221;rgba(124,124,124,0.28)&#8221; icon_color=&#8221;#308dc8&#8243; open_icon_color=&#8221;#308dc8&#8243; _builder_version=&#8221;4.14.5&#8243; _module_preset=&#8221;default&#8221; title_text_color=&#8221;#ffffff&#8221; title_level=&#8221;h3&#8243; background_color=&#8221;#e09900&#8243; hover_enabled=&#8221;0&#8243; border_width_right=&#8221;3px&#8221; border_color_right=&#8221;rgba(163,163,163,0.66)&#8221; border_width_bottom=&#8221;3px&#8221; border_color_bottom=&#8221;#adadad&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; 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This technique makes it possible to obtain a high accuracy if you follow the rules which you find in this article. Different technologies of load cells exist depending on the constraints [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":2374,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-2493","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-actualites"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.8 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Silos, tanks and hoppers weighing system - Telemetrix<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.telemetrix.fr\/en\/2020\/09\/17\/technique-of-weighing-silos-reversers-and-hoppers\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Silos, tanks and hoppers weighing system - Telemetrix\" \/>\n<meta property=\"og:description\" content=\"The level measurement of a container whether liquid, solid or powder in a tank, silo, hopper is achieved by the addition of load cell. This technique makes it possible to obtain a high accuracy if you follow the rules which you find in this article. 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